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喷漆常见问题及防治/Common Problems & Solutions for  Spray Paint

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喷漆常见问题及防治

Common Problems & Solutions for   Spray Paint

常见问题

Common Problems

主要原因

Causes

预防措施

Preventions

修正方法

Solutions

涂过程中喷阀赌堵塞

Block

1.喷吐前漆液未充分摇匀导致喷涂时罐底沉积颜料堵塞喷嘴;

2.喷涂前滚动滚液用力过大,导致瓶内搅拌漆的玻璃珠破碎,堵塞喷嘴;

3.一次喷涂使用过后,没有倒置喷3秒钟,清洗喷气嘴,导致喷嘴上剩余的喷漆干固后堵塞喷嘴;

4.存放过程中倒置或侧放,有其中的颜料沉淀堵塞喷嘴;

5.超过保质期的产品,其内容物返粗堵塞阀门出料孔;

1.Insufficient   shake before use;

2.   Shake too hard and break the glass ball which blocks the valve

3.   No cleaning of the valve after use;

4.Upside   down or side down during storage, which cause the paint deposit block the   valve;

5.Product   expired.

1.前上下左右摇动罐子1钟,充分摇匀喷漆;

2.掌握摇动喷漆的正确方法,避免摇动喷液用力过猛,避免撞碎玻璃珠;

3.一次喷涂过后使用不完,应倒置喷漆罐喷3秒钟,清洗喷漆嘴后在存放;

4.存储过程中主要不要倒置或侧放;

5.使用在保质期内的产品;

1.Shake   can well for one minute before use and shake occasionally during process;

2.   Avoid ball-breaking when shaking the can

3.   After use, clean spray valve by turning can upside & spray for 2-3   seconds;

4.   Be sure not upside down or side down during storage

5.Use   within shelf life

摘下喷嘴摇匀喷漆后倒置喷灌喷涂3分钟,用气体冲开堵塞的喷阀,更换喷嘴使用。

Take   off the nozzle, shake the can well and spray upside down for 3 mins, or   change a new nozzle

喷漆气压不够

Low   Pressure


1.喷涂时有过倒喷现象;

2.喷涂时气罐过度倾倒,倾斜角度超过45度,导致喷出的气体多漆少,导致气压降低

3.自动喷漆存储时间过长超过保质期;

4.使用环境气温过低,降低气压活动。

1.Aerosel   can upside down during spraying

2.More   than 45°inclination of can body during   spraying;

3.The   curving direction of valve tube on the contrary;

4.Product   expired

1.掌握正确的喷涂技术,避免过多的倒喷;

2.喷涂时避免气罐倾斜度超过45度;

3.避免使用过期的产品。

1.Avoid   can upside down during spraying;

2.Avoid   inclining can body more than 45°

3.Use   within shelf life

1.现喷涂压力下降时,尽量一次喷涂完所有喷漆;

2.喷涂压力不足或气温较低时,可采用50度水浴加热喷漆后再施工

1.Try   to finish the can of spray when there is low pressure.

2.Shower   the can with 50°water and   use again.

漆面泛白(白雾)盖面差

Whitish   Haze

1.喷涂前未充分摇动均匀;

2.喷涂时倾斜角度过大,使喷出物中气体含量过大,稀释了漆液;

3.喷涂场地天气寒冷,气温过低;

4.喷涂场地缺乏加热设备,空气流通不畅;

5.一次性喷涂过厚(珠光色)

1.Insufficient   shake before use

2.High   humidity conditions;

3.Poor-ventilated   environment;

4.Cold/rainy   weather;

5.Paint   applied too thick.

1.掌握正确的喷涂技术,采用薄喷,多次喷涂的方法,避免倒喷,斜喷;

2.避免阴雨,寒冷,潮湿的天气施工,如需施工,应添加化白水防治漆面泛白。

1.Avoid   operating in such conditions as high-humidity, cold/rainy weather, poor   ventilation,

2.If   have to operate in the above conditions, please add retarder.

1.更换施工环境,或用60摄氏度以下的红外灯烧烤;

2.轻微泛白可用磨砂蜡清除,再用家私抛光蜡抛光,严重泛白时待漆面干固后再用砂纸打磨后重新施工。

1.Change   the environment or bake with 60℃ infereed wave;

2.Polish   with P800 sandpaler and repaint.

流挂(滴流,垂流,流坠)

Sags/Runs

1.喷嘴靠被喷涂面太近;

2.喷嘴移动速度太慢;

3.喷涂环境通风不良;

4.喷涂时喷涂遍数之间间隔时间不足,底层干漆时间不足;

5.被涂面受污染。

1.Too   close to the object

2.Too   low moving speed;

3.Poor-ventilated   environment;

4.Not   enough time for drying between layers;

5.Uncleaned   surface.

1.喷嘴与物体采用正确的喷涂间隔,距离约为15-25厘米,

2.保持正常喷走速度,每秒30-60厘米,

3.保持通风环境良好

4.根据环境气温的高低以5-15分钟为每层涂层的间隔时间;

5.喷涂前确保被涂面的完全整洁。

1.Kepp   proper spraying distance (15-625px);

2.Keep   normal moving speed (30-1500px/s);

3.Operate   in ventilated environment;

4.Allow   drying time (3-10mins) for different layers;

5.Ensure   clean surface before spraying.

1.轻微流挂待漆膜彻底干固(16小时)后,用P1500以上的砂纸打磨平整后打蜡抛光即可;

2.严重流挂待其充分干燥后,用P800以上砂纸打磨平整后重喷。

1.Allow   hard dry of the tiny sags/running (16 hours in room temperature) and polish   with p1500 sandpaper and repaint;

2.For   severe sags/running, polish with p800 sandpaper and repaint.

灰尘,颗粒

Dusts

1.被涂面未整理干净;

2.喷涂环境污染,如地面落尘,空气中环境污染;

3.其他污染源,如操作者身上,遮盖报纸上的尘埃等。

1.Unclean   surface;

2.Polluted   environment such as too much dir on ground and in the air;

3.Other   polluted source like operator’s body, or diry on covering newspaper.

1.彻底清洁被涂面;

2.保证喷涂环境的清洁和空气的洁净;

3.清除任何可能的污染;

4.封固会起尘埃的表面。

1.Clean   thoroughly the surface;

2.Ensure   clean environment and air;

3.Remove   all possible polluting source.

4.   Seal the dust surface.

1.轻微的颗粒或灰尘用P1200以上的砂纸打磨后,打抛光蜡即可;

2.严重的颗粒,灰尘用P800砂纸打磨平整后重新施工。

1.For   tiny dust, polish with p1200 sandpaper and repaint;

2.   For severe dust, polish with p800 sandpaper and repaint.

漆面开裂,起皱

Wrinkling/Lifting

1.底。面漆不配套,底面油漆和喷漆的溶剂体系不配套产生反应;

2.底漆涂层未干透即喷面漆

3.面漆喷涂过厚;

4.旧底漆层老化,粉化,脆裂。

1.Incompatible   paints;

2.Wet   primer paint;

3.Paint   applied too thick;

4.Aging,   pulverization and crackle of primer.

1.先对物体进行小面积试喷,确定底,面漆能配套;

2.掌握正确的喷涂技术;

3.已老化的漆层应彻底清楚后再喷面漆。

1.Ensure   compatibility of paints by testing on a small part of the surface;

2.Spray   in a correct was;

3.Clear   away of the aged prime and repaint;

铲掉旧油漆,或用脱漆剂脱除旧油漆至裸金属面,以防锈底漆喷涂后再加喷面漆。

Remove   the aged primer by using Paint Remover and repaint.

漆面剥落,掉皮

Peeling

1.底面有油污,水锈,灰尘等污渍;

2.低材金属表面过分光滑或未加打磨;

3.旧底漆老化,粉化,脆裂。

1.Uncleaned   surface with grease, watermark, or dirt;

2.Slippery   or unpolished surface;

3.   Aging, pulverization and crackle of primer.

1.确保被涂面的完全整洁;

2.喷涂前用砂纸将金属表面磨粗后再喷防锈底漆;

3.清除老化漆层后再加喷面漆。

1.Clean   thoroughly the surface;

2.Use   sandpaper to polish metal surface;

3.Remove   aged paint and repaint

铲除剥落部位及周边捕捞部位,后用p800砂纸打磨干净后重新施工。

Remove   the aged primer by using Paint Remover, polish with p800 sandpaper and   repaint.

锈蚀

Rusty

1.底材锈迹未予彻底清除;

2.面漆涂层表面有缺陷(如针孔,水迹,气泡等)未进行处理;

3.未加喷防锈底漆或涂层过薄,造成水,气渗透油漆腐蚀底材。

1.Rust   on surface is not thoroughly removed;

2.Defects   on surface like pinhole, blob or bubble;

3.Thin   primer on surface.

1.确保底材彻底清洁,并喷涂防锈底漆;

2.确保面漆涂层厚度达到标准并完好无损。

1.Clean   thoroughly the surface;

2.Ensure   proper paint thickness to prevent penetration of vapour or water

用脱漆剂脱除锈蚀的旧漆层或铲除漆面,裸露金属板后用p800砂纸打磨干净后重新施工。

Remove   the aged primer by using Paint Remover, polish with p800 sandpaper and   repaint



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